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ICM Worldwide
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Projects

DCS Migrations

ICM’s Automation Engineering Team has decades of combined experience in DCS migration. They put their energy into helping plants implement affordable, flexible DCS migration solutions. With their experience and training in a wide variety of legacy control systems as well as the latest control platforms, they design solutions that are specific to your plant, your budget, and your long-term goals.

Providing Trusted DCS Migration Services to the Ethanol Industry


Replacement Modules RemovalBy teaming up with ICM for DCS Migration, you will receive: 

  • Flexible solutions that fit your needs
  • The knowledge and expertise of the leaders in the ethanol industry
  • Cost-effective migration path forward
  • Minimized downtime
  • Decades of experience in DCS legacy system migrations
  • Post-commissioning customer support
  • Single-point source for all of your automation engineering needsReplacement Modules

 
ICM offers you flexibility through multiple vendor-provided DCS automation and control system hardware and software solutions. Our strong relationships with the best automation and control system vendors give us the ability to provide you with competitive, complete system pricing. This minimizes your purchasing costs and gives you a single point source for all of your automation and control system needs.

Foxboro EVO

Providing Solutions That Fit Your Long Term Goals – That’s Where We Put Our Energy!

 

 

 

Manufacturing Services

When ICM opened its doors in 1995, most of the company’s business centered on manufacturing. As we continue to advance our business by adding to our service portfolio, manufacturing has remained a core competency of our company. Our campus includes more than 100,000 sq. ft. dedicated to full-service metal-working, fabrication and manufacturing.

Our skilled craftsmen work in a fully-equipped facility with the capability to expand to multiple shifts if workload demands. Spanning half a dozen buildings on the same complex as our engineering headquarters, our shop stands ready to meet the toughest demands.


Capabilities

  • Pressure vessels
  • Storage tanks
  • Conveyors
  • Structural steel fabrication
  • Stainless steel & high temperature alloy fabrication
  • Platforms, stairs, ladders
  • Modular skid mounted equipment
  • Piping fabrication
  • Electrical wiring, instruments & controls
  • Ceramic insulation


Design Capabilities

  • Parametric modeling
  • 2D/3D design
  • CNC programming
  • Utilizing Inventor, AutoCAD, Navis-works, 
    and Striker software (latest versions)


Facilities

Main building (28,000 sq. ft.)
High bay (5,600 sq. ft.)

  • (3) 30-ton cranes, 56' hook height

CNC shop (6,600 sq. ft.)

  • (1) 5-ton crane, 16' hook height

Prep & Paint shop (4,800 sq. ft.)

  • (2) 2-ton cranes, 11’ hook height
    Abrasive blasting
    Air-assisted airless coating equipment

Modular skid shop (8,000 sq. ft.)

  • (1) 10-ton crane, 25’6” hook height
    (1) 3-ton crane
    17’6” hook height

Conveyor shop (9,000 sq. ft.)

  • (3) 2-ton cranes, 8’6” hook height

 


Fabrication Equipment

Hydraulic plate roll 

  • 5/8” x 8’

Hydro-mechanical press brake

  • 3/8” x 12’, 250 ton

Vertical band saw

  • 18” x 24” at 90º

Angle/Pipe roll

  • 3” x 3” x 5/16” CS, 30” min. dia.
    2 1/2” sched 40 pipe, 32” min. dia.

CNC plasma burn tables

  • 7’x24’ bed, 3/4” SS, 2” CS
    8’x24’ bed, 1/2”SS, 2” CS

75 ton Linkbelt RT cranes
15 ton Shuttlelift carry deck cranes
34 ton portable gantry crane
65’ reach JLG boom manlifts


Welding Equipment

Welding machines with:

  • SAW & GMAW Equipment

650 amp submerged arc tractor
1000 amp submerged arc  welder

  • Mounted on 8’x8’ manipulator

Fit up rolls 4’ to 14’ dia.
Welding positioners
Tank turning rolls
Seamer 6’ long


Welding Certifications

ASME and NBIC certificates to design,
construct and repair pressure vessels,
(U&R Stamps) Section VIII, Division 1
CWB certified to CSA Std. W47.1

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For information on our Manufacturing Services, download:
 
Manufacturing Services, 983kb

 


 

Total Kernal Optimization

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Precision Combustion Control

ICM’s Precision Combustion Control System precisely meters the fuel/air ratio, enhancing both plant safety and energy efficiency.

The Precision Combustion Control System allows combustion air flow to lead gas flow (increase first) when there is a demand increase, and to lag gas flow (decrease last) when there is a demand decrease. This provides excess air during times of transition for added safety. Our system represents the “gold standard” for combustion control and is the ISA (International Society for Automation) recommended design.

Safety first

If a failure occurs in the system and there is not adequate air to burn all the fuel, smoke is produced. Our industry-leading opacity meter measures smoke at levels hardly visible to the human eye, so it can quickly detect the problem and close the gas valves, preventing possible explosion. The meter is also installed downstream of the economizer coils.

Pays for itself

Studies conducted at 10 different ICM-designed plants representing a range of sizes confirmed a return on investment in as little as 6-12 months with the ICM Precision Combustion Control System.